Bacharach HI FLOW Sampler Specifikace

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HI FLOW
®
Sampler
Natural Gas
Leak Rate Measurement
Instruction 0055-9017
Operation & Maintenance
Rev. 5 – June 2010
Product Leadership • Training • Service • Reliability
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Strany 1 - Sampler

HI FLOW® Sampler Natural Gas Leak Rate Measurement Instruction 0055-9017 Operation & Maintenance Rev. 5 – June 2010 Product Leadership •

Strany 2 - Notice:

Technical Data Hi Flow Sampler Instruction 0055-9017 6 Natural Gas Sensor: Detection Method...Catalytic oxidation / Thermal conductivi

Strany 3 - Table of Contents

Hi Flow Sampler Operation Instruction 0055-9017 73 Operation 3.1 Operating Precautions (Please Read) To ensure that the gas sensors are properly

Strany 4 - Contents Hi Flow Sampler

Operation Hi Flow Sampler Instruction 0055-9017 8 3.3 Sampling Hose & Attachment Connections Connect the sampling hose to the instrument’s lea

Strany 5 - 1 Introduction

Hi Flow Sampler Operation Instruction 0055-9017 93.4 Grounding WARNING: To prevent the possibility of a static discharge, the Hi Flow Sampler should

Strany 6 - 1.2 Material Supplied

Operation Hi Flow Sampler Instruction 0055-9017 10 3.5 Attachments A variety of attachments are available for the Hi Flow Sampler that simplifies t

Strany 7 - 1.4 Control Unit Description

Hi Flow Sampler Operation Instruction 0055-9017 113.5.3 Capture Bag This reusable capture bag measures 36" x 36" and can be used to comple

Strany 8

Operation Hi Flow Sampler Instruction 0055-9017 12 This tool is useful in capturing leaks in valve stems and small fittings. 3.5.6 Claw

Strany 9 - 2 Technical Data

Hi Flow Sampler Operation Instruction 0055-9017 13With the Hi Flow Sampler located in an area containing clean air (no combustible gases or vapors),

Strany 10 - Instruction 0055-9017

Operation Hi Flow Sampler Instruction 0055-9017 14 Select the Basic or Expanded Menu Mode as follows: 1. From either the Basic or Expanded Main Sc

Strany 11 - 3 Operation

Hi Flow Sampler Operation Instruction 0055-9017 153.8.1 Basic Main Screen Date and Time: Date displayed as mm/dd/yy, while time is disp

Strany 12 - Operation Hi Flow Sampler

Instruction 0055-9017 A WARRANTY Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in material a

Strany 13 - 3.4 Grounding

Operation Hi Flow Sampler Instruction 0055-9017 16 3.8.2 Expanded Main Screen Date and Time: Date displayed as mm/dd/yy, while t

Strany 14 - 3.5 Attachments

Hi Flow Sampler Operation Instruction 0055-9017 173.9 Menu System Selecting Menu from either the Basic or Expanded Main Screen provides the user a

Strany 15 - 3.5.5 Bellows Tool

Operation Hi Flow Sampler Instruction 0055-9017 18 3.10 Battery Status Battery status is displayed as a single battery icon shown in the lower-left

Strany 16 - 3.5.6 Claw Tool

Hi Flow Sampler Operation Instruction 0055-9017 193.13 Menu Mode – Basic or Expanded Selecting Menu Mode from the Menu System allows the user to se

Strany 17 - Hi Flow Sampler Operation

Operation Hi Flow Sampler Instruction 0055-9017 20 3.14.2 Manual Measurement Mode 3.14.2.1 Manual 2-Stage Mode In the Manual 2-Stage mode the us

Strany 18 - [ 0 0 0 1 ] ( M ) S -

Hi Flow Sampler Operation Instruction 0055-9017 213.14.2.2 Manual 1-Stage Mode In the Manual 1-Stage mode the user starts a measurement at a high f

Strany 19 - 3.8.1 Basic Main Screen

Operation Hi Flow Sampler Instruction 0055-9017 22 3.15 Access Records Note: Send Records can only be selected if operating in the Expanded Menu M

Strany 20 - 3.8.2 Expanded Main Screen

Hi Flow Sampler Operation Instruction 0055-9017 23d. Set Port Settings to: - Bits per second: 115200 - Data bits: 8 - Parity: No

Strany 21 - 3.9 Menu System

Operation Hi Flow Sampler Instruction 0055-9017 24 3.15.2 View Records View the records stored in memory on the unit’s LCD screen as follows: 1.

Strany 22 - 3.11 Calibration Menu

Hi Flow Sampler Operation Instruction 0055-9017 253.16 Importing Saved Data into a Spreadsheet Test records that were downloaded to a personal comp

Strany 23 - [ 0 0 0 5 ] ( M ) S -

Hi Flow Sampler Contents Instruction 0055-9017 iTable of Contents 1 Introduction...

Strany 24

Operation Hi Flow Sampler Instruction 0055-9017 26 TABLE 3-2. TYPICAL SPREADSHEET* Record# Instr.Serial# Date#1(MM/DD/YY) Time#1(HH:MM:SS) Btry#1(V

Strany 25

Hi Flow Sampler Operation Instruction 0055-9017 273.17 Access Test IDs Note: Access Test IDs can only be selected if operating in the Expanded Menu

Strany 26 - 3.15 Access Records

Operation Hi Flow Sampler Instruction 0055-9017 28 3. Select the displayed Test ID by pressing the I/Okey, and then return to the Main Screen by

Strany 27

Hi Flow Sampler Operation Instruction 0055-9017 295. Press the ESC key twice to return to the Main Screen. 3.17.3 Send Test IDs The following des

Strany 28 - 3.15.3 Erase Records

Operation Hi Flow Sampler Instruction 0055-9017 30 4. From the High Flow Sampler’s Expanded Main Screen, start the download process by selecting Me

Strany 29

Hi Flow Sampler Operation Instruction 0055-9017 312. Select Yes to erase all Test ID information, or select No to return to the previous screen. 1

Strany 30 - * Line 1: Column Headings

Operation Hi Flow Sampler Instruction 0055-9017 32 3.18 Making a Leak Rate Measurement Before making a leak rate measurement, the user must decide

Strany 31 - 3.17 Access Test IDs

Hi Flow Sampler Operation Instruction 0055-9017 331 1 / 2 2 / 0 4 0 9 : 4 7 : 3 0 F l o w ( l p m ) 2 1 6 . 5B a c k ( % ) 0 . 8 0L e

Strany 32 - 3.17.2 Edit Test IDs

Operation Hi Flow Sampler Instruction 0055-9017 34 1 1 / 2 2 / 0 4 0 9 : 4 5 : 3 0 L e a k ( % ) 0 . 0 0L e a k ( N o t A v a i l . )

Strany 33 - 3.17.3 Send Test IDs

Hi Flow Sampler Operation Instruction 0055-9017 357. After both measurements are complete, the values in the Main Screen are put on hold (as indicat

Strany 34 - 3.17.4 Erase Test IDs

Contents Hi Flow Sampler Instruction 0055-9017 ii 4.1 View Calibration Dates ...

Strany 35 - [ 0 0 0 4 ] ( A ) S -

Operation Hi Flow Sampler Instruction 0055-9017 36 3.18.3 Leak Rate Measurement – Manual 2-Stage Mode Note: The Manual 2-Stage Mode can only be s

Strany 36

Hi Flow Sampler Operation Instruction 0055-9017 37 7. Once a stable leak measurement is obtained, highlight Save and press the I/Okey. Observe t

Strany 37

Operation Hi Flow Sampler Instruction 0055-9017 38 3.18.4 Leak Rate Measurement – Manual 1-Stage Mode Note: The Manual 1-Stage Mode can only be

Strany 38 - [ 0 0 0 1 ] ( A ) S -

Hi Flow Sampler Operation Instruction 0055-9017 391 1 / 2 2 / 0 4 0 9 : 4 5 : 3 0 F l o w ( l p m ) 0 . 0B a c k ( % ) 0 . 0 0L e

Strany 39

Operation Hi Flow Sampler Instruction 0055-9017 40 3.19 Message Line Various messages will appear at the bottom of the LCD that describe what funct

Strany 40

Hi Flow Sampler Operation Instruction 0055-9017 41 Check Zeroing Bypassed Error – The ESC key was pressed during start up, thus bypassing the normal

Strany 41

Operation Hi Flow Sampler Instruction 0055-9017 42 The GPS data is saved along with all other measured and calculated values at the conclusion of an

Strany 42

Hi Flow Sampler Calibration Instruction 0055-9017 434 Calibration It is recommended that the Hi Flow Sampler be calibrated by your nearest Bacharach

Strany 43

Calibration Hi Flow Sampler Instruction 0055-9017 44 Figure 4-1. Calibration Equipment Setup 4.3 Check Calibration Procedure

Strany 44 - 3.19 Message Line

Hi Flow Sampler Calibration Instruction 0055-9017 455. Disconnect the hose from the BACKGROUND inlet port and connect it to the GAS inlet port. 6.

Strany 45 - 3.20 GPS Data

Hi Flow Sampler Introduction Instruction 0055-9017 11 Introduction 1.1 General Description The Hi Flow Sampler is portable, intrinsically safe, bat

Strany 46 - 3.21 Barcode Scanner Data

Calibration Hi Flow Sampler Instruction 0055-9017 46 5. Apply the appropriate level of calibration gas from the calibration equipment to the instru

Strany 47 - 4 Calibration

Hi Flow Sampler Calibration Instruction 0055-9017 474.5 Calibration Amplifier Gain Check Use this procedure to display the gain values of the calib

Strany 48

Calibration Hi Flow Sampler Instruction 0055-9017 48 Notes:

Strany 49

Hi Flow Sampler Maintenance Instruction 0055-9017 495 Maintenance Routine maintenance of the Hi Flow Sampler consists of the following:  Charging

Strany 50 - Calibration Hi Flow Sampler

Maintenance Hi Flow Sampler Instruction 0055-9017 50 5.2 Charging the Battery Pack WARNING: Explosion hazard! DO NOT charge the battery pack in an

Strany 51 - Hi Flow Sampler Calibration

Hi Flow Sampler Maintenance Instruction 0055-9017 515.3 Removing the Cover When instructed to do maintenance inside the instrument, remove its prot

Strany 52

Maintenance Hi Flow Sampler Instruction 0055-9017 52 5.4 Replacing the Internal Filters Three internal filters protect the instrument from being c

Strany 53 - 5 Maintenance

Hi Flow Sampler Maintenance Instruction 0055-9017 535.4.2 Leak-Gas Sensor Filter The leak-gas sensor filter is located inside the flow block of the

Strany 54 - Maintenance Hi Flow Sampler

Maintenance Hi Flow Sampler Instruction 0055-9017 54 5.5 Gas Sensor Replacement Replace a gas sensor when it fails to calibrate per Section 4 Cali

Strany 55 - 5.3 Removing the Cover

Hi Flow Sampler Maintenance Instruction 0055-9017 555.6 Pump Replacement The pump located in either the leak-gas or background-gas sensor assembly (

Strany 56 - 5.4.1 Leak-Gas Filter

Introduction Hi Flow Sampler Instruction 0055-9017 2 the range of 0.05 to 100% gas by volume. A second identical combustibles sensor channel measure

Strany 57 - Hi Flow Sampler Maintenance

Maintenance Hi Flow Sampler Instruction 0055-9017 56 5.7 Flow Rate Verification This procedure verifies the instrument’s ability to provide suffic

Strany 58 - 5.5 Gas Sensor Replacement

Hi Flow Sampler Maintenance Instruction 0055-9017 57 Figure 5-8. Flow Rate Validation Graph 5. With a fully charge

Strany 59 - 5.6 Pump Replacement

Maintenance Hi Flow Sampler Instruction 0055-9017 58 Figure 5-9. Gas Flow System

Strany 60 - 5.7 Flow Rate Verification

Hi Flow Sampler Maintenance Instruction 0055-9017 59Figure 5-10. Plumbing Diagram 5.8 Setting Date and Time The

Strany 61

Maintenance Hi Flow Sampler Instruction 0055-9017 60 - If HyperTerminal has never been run in association with the Hi Flow Sampler, then a new Hype

Strany 62

Hi Flow Sampler Troubleshooting Instruction 0055-9017 616 Troubleshooting 6.1 Instrument Repair It is recommended that field repair of the Hi Flow

Strany 63 - 5.8 Setting Date and Time

Troubleshooting Hi Flow Sampler Instruction 0055-9017 62 TABLE 6-1. TROUBLESHOOTING GUIDE (Cont.) Instrument won’t respond when a control unit key

Strany 64

Hi Flow Sampler Troubleshooting Instruction 0055-9017 63TABLE 6-1. TROUBLESHOOTING GUIDE (Cont.) “Check Background Offset” message appears at bottom

Strany 65 - 6 Troubleshooting

Troubleshooting Hi Flow Sampler Instruction 0055-9017 64 Notes:

Strany 66

Hi Flow Sampler Parts & Service Instruction 0055-9017 657 Parts & Service 7.1 Replacement Parts Complete Hi Flow Sampler Assembly ...

Strany 67 - ” message appears at

Hi Flow Sampler Introduction Instruction 0055-9017 3 1.4 Control Unit Description The control unit consists of an 8 line by 20 character LCD and th

Strany 68

Parts & Service Hi Flow Sampler Instruction 0055-9017 66 7.3 Service Centers United States Bacharach Sales/Service Center 621 Hunt Valley Circl

Strany 70 - United States

Headquarters: 621 Hunt Valley Circle, New Kensington, PA 15068 Ph: 724-334-5000 • Fax: 724-334-5

Strany 71

Introduction Hi Flow Sampler Instruction 0055-9017 4 Notes:

Strany 72 - Printed in U.S.A

Hi Flow Sampler Technical Data Instruction 0055-9017 52 Technical Data Information Displayed ... - Date and Time - Battery voltage - Sampl

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