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Portable Emissions Analyzer
Teledyne Analytical Instruments i
OPERATING INSTRUCTIONS FOR
PEM-9004
Portable Emissions Analyzer
DANGER
Toxic gases may be present in this monitoring system.
Personal protective equipment may be required when servicing this instrument.
Hazardous voltages exist on certain components internally which may persist
for a time even after the power is turned off and disconnected.
Only authorized personnel should conduct maintenance and/or servicing.
Before conducting any maintenance or servicing, consult with authorized
supervisor/manager.
P/N MPEM9004
ECO: XX-XXXX
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Strany 1 - PEM-9004

Portable Emissions Analyzer Teledyne Analytical Instruments i OPERATING INSTRUCTIONS FOR PEM-9004 Portable Emissions Analyzer DANGER Toxic ga

Strany 2 - PEM-9004

PEM-9004 Teledyne Analytical Instruments x List of Figures Figure 2-4: Gas Conditioning System ... 10 Fi

Strany 3 - Specific Model Information

Portable Emissions Analyzer Teledyne Analytical Instruments xi List of Tables Table 1-1: Measurement Capabilities of the PEM-9004 Analyzer ...2 T

Strany 4 - Important Notice

PEM-9004 Teledyne Analytical Instruments xii DANGER COMBUSTIBLE GAS USAGE WARNING It is the customer's responsibility to ensure safety

Strany 5 - Safety Messages

Portable Emissions Analyzer Introduction Teledyne Analytical Instruments 1 Introduction 1.1 Overview The Teledyne Analytical Instruments (TAI) Mo

Strany 6

Introduction PEM-9004 Teledyne Analytical Instruments 2 Table 1-1: Measurement Capabilities of the PEM-9004 Analyzer Measured Values T.Gas Waste

Strany 7 - Table of Contents

Portable Emissions Analyzer Introduction Teledyne Analytical Instruments 3 1.2 Features • Analysis Ranges: The PEM-9004 is available with the fo

Strany 8

Introduction PEM-9004 Teledyne Analytical Instruments 4 • Unit Conversion: Gas, temperature and pressure information is displayed and/or stored i

Strany 9

Portable Emissions Monitor Operational Theory Teledyne Analytical Instruments 5 Operational Theory 2.1 Introduction The PEM-9004 uses state-of-th

Strany 10 - List of Figures

Operational Theory PEM-9004 Teledyne Analytical Instruments 6 2.3 Specific Sensor Network The sensors employed in the PEM-9004 operate according

Strany 11 - List of Tables

Portable Emissions Monitor Operational Theory Teledyne Analytical Instruments 7 2.4.2 Calculating the Waste Gas Loss The analyzer uses the measu

Strany 12 - WARNING

PEM-9004 Teledyne Analytical Instruments ii Copyright © 2008 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be r

Strany 13 - Introduction

Operational Theory PEM-9004 Teledyne Analytical Instruments 8 The calculation is done on a dry basis. This means that the term representing the e

Strany 14

Portable Emissions Monitor Operational Theory Teledyne Analytical Instruments 9 2.4.5 Calculating Undiluted CO Concentration To calculate the unc

Strany 15 - 1.2 Features

Operational Theory PEM-9004 Teledyne Analytical Instruments 10 Figure 2-4: Gas Conditioning System The gas is passed through a condensation trap

Strany 16 - 1.3 Operator Interface

Portable Emissions Monitor Operational Theory Teledyne Analytical Instruments 11 CONNECTED TO THE GAS OUT PORT AND VENTED PROPERLY. USE CAUTION W

Strany 17 - Operational Theory

Operational Theory PEM-9004 Teledyne Analytical Instruments 12

Strany 18 - 2.4 Combustion Efficiency

Portable Emissions Monitor Installation Teledyne Analytical Instruments 13 Installation Installation of the analyzer includes: 1. Unpacking the sy

Strany 19

Installation PEM-9004 Teledyne Analytical Instruments 14 • Connect the gas out port to a suitable vent. WARNING: TOXIC AND FLAMMABLE GASES ARE

Strany 20 - 2observed

Portable Emissions Monitor Installation Teledyne Analytical Instruments 15 powering up for the first time or after a lengthy period of inactivity (

Strany 21 - 2.5 Sample System

Installation PEM-9004 Teledyne Analytical Instruments 16 when charging. If a NiCad battery is always charged from 80% to 100% i.e. the state of di

Strany 22 - CO Protect

Portable Emissions Monitor Operation Teledyne Analytical Instruments 17 Operation 4.1 User Interface Operation of the PEM-9004 is accomplished enti

Strany 23

Portable Emissions Analyzer Teledyne Analytical Instruments iii Specific Model Information It is not recommended that this instrument be used fo

Strany 24

Operation PEM-9004 Teledyne Analytical Instruments 18 Table 4-1: Function Keys Key Function Action ON/OFF switch Switches the power on or off t

Strany 25 - Installation

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 19 Figure 4-2: Additional Functions Available from Flue Gas Menu 4.2 Star

Strany 26 - 3.3 Initial Calibration

Operation PEM-9004 Teledyne Analytical Instruments 20 • Press the CLEAR button to close it. You can switch the backlight on/off using the backlig

Strany 27 - 3.4 Battery Power

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 21 4.4 Configure Menu The Configure menu is used to set up the analyzer for

Strany 28 - 3.5 Sensor Replacement

Operation PEM-9004 Teledyne Analytical Instruments 22 • Use the arrow keys to move the underline cursor to the line you want to move. Then pres

Strany 29 - Operation

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 23 4.4.2 Fuel The Fuel menu is used to add or remove a fuel from the list o

Strany 30 - Table 4-1: Function Keys

Operation PEM-9004 Teledyne Analytical Instruments 24 4.4.2.3 INSERT A NEW FUEL • Press the button corresponding to “Insert”. The following scre

Strany 31 - 4.2 Startup Screen

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 25 • Use the arrow keys to scroll to the appropriate character and then p

Strany 32 - 4.3 Main menu

Operation PEM-9004 Teledyne Analytical Instruments 26 4.4.3 Settings The Settings screen is used to set the following instrument parameters: • Un

Strany 33 - 4.4 Configure Menu

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 27 4.4.3.3 SELECT PRINTER Two printers are available in the the PEM-9004: E

Strany 34

PEM-9004 Teledyne Analytical Instruments iv Important Notice The PEM-9004 is a gas analysis computer for measuring and computing the concentratio

Strany 35 - REMOVE A FUEL FROM THE LIST

Operation PEM-9004 Teledyne Analytical Instruments 28 • Use the arrow keys to select the character to enter then press OK. The cursor moves to th

Strany 36

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 29 • Use the arrow keys to increase or decrease the interval. Press ENTER

Strany 37

Operation PEM-9004 Teledyne Analytical Instruments 30 4.5 Measurement Screen The Measurement screen is the main operation mode of the instrument.

Strany 38 - UNITS FOR DRAFT AND PRESSURE

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 31 4.5.1 Flue Gas To calibrate the instrument on a specific flue gas or cha

Strany 39 - 4.4.3.4 USER ADDRESS

Operation PEM-9004 Teledyne Analytical Instruments 32 • If the correct fuel is displayed, press ENTER to confirm the selection. • If it is not

Strany 40 - 4.4.3.5 AUTOMATIC TIMER

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 33 Take (F3): Transfers the draft value to the Flue Gas menu. Note: To de

Strany 41

Operation PEM-9004 Teledyne Analytical Instruments 34 Sensor quick-diagnosis: O2-value > 50 % Oxygen cell OK CO- and H2-value: 0 to 1 % CO-s

Strany 42 - 4.5 Measurement Screen

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 35 Draught detection is only available for the measurement of the flue ga

Strany 43 - 4.5.1 Flue Gas

Operation PEM-9004 Teledyne Analytical Instruments 36 • Press ENTER to save the unit selection or CLEAR to cancel the operation. The data on the

Strany 44

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 37 To enter the data, press the Extended Data button from the Flue Gas menu

Strany 45 - 4.5.1.2 INFO

Portable Emissions Analyzer Teledyne Analytical Instruments v Safety Messages Your safety and the safety of others is very important. We have pro

Strany 46 - 4.5.1.3 DRAUGHT DETECTION

Operation PEM-9004 Teledyne Analytical Instruments 38 Pressing F2 from the Extended Data menu displays the Oil Derivates Input screen. In this scr

Strany 47 - 4.5.1.4 UNITS

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 39 Note: When the input menu for the extended data (Smoke-no., oil deriv

Strany 48 - 4.5.1.6 EXTENDED DATA

Operation PEM-9004 Teledyne Analytical Instruments 40 Note: If both bars extend to the optimal fuel-air relation (the gap indicated λopt) the fir

Strany 49

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 41 from the Main menu. The operation of these macros can be reduced to a fe

Strany 50

Operation PEM-9004 Teledyne Analytical Instruments 42 To initiate a Hold, press Hold from the Flue Gas menu. The following screen is representativ

Strany 51 - 4.5.1.7 GRAPHIC

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 43 10-Line Layout 5-Line Layout 4.5.1.13 CO PROTECT The PEM-9004 is equ

Strany 52 - 4.5.1.10 PROGRAM MACROS

Operation PEM-9004 Teledyne Analytical Instruments 44 CO concentration is below a factory preset threshold the value of which depends on the senso

Strany 53 - 4.5.1.11 HOLD

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 45 The PEM-9004 is capable of multi-tasking so the analyzer can be taking

Strany 54 - 4.5.1.12 ZOOM

Operation PEM-9004 Teledyne Analytical Instruments 46 4.5.3 Pressure The pressure program can be started by pressing F2 from the Measurement scree

Strany 55 - 5-Line Layout

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 47 The conversion takes place in the active measurement program as well as

Strany 56

PEM-9004 Teledyne Analytical Instruments vi IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR

Strany 57 - 4.5.2 Temperature

Operation PEM-9004 Teledyne Analytical Instruments 48 SO2 and NO2 gases have a high solubility in water. For measurement of SO2 and NO2 concentra

Strany 58 - 4.5.3 Pressure

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 49 Press F1, F2, or F3 to start a previously programmed and saved macro.

Strany 59 - S02 and N02 (option)

Operation PEM-9004 Teledyne Analytical Instruments 50 The time will be displayed in the top left corner of the status line if not replaced by an

Strany 60 - 4.6 Macro Start

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 51 • Press OK to confirm the selection and move to the next digit. • Pres

Strany 61 - 4.7 Time-Date

Operation PEM-9004 Teledyne Analytical Instruments 52 Figure 4-3: Data Memory Structure The organization of the memory is dynamic, i.e. only alr

Strany 62

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 53 From this menu you can: • Open an existing directory (F1) • Create a

Strany 63 - 4.8 Memory

Operation PEM-9004 Teledyne Analytical Instruments 54 • Press OK to accept the character and move to the next position. • When the directory nam

Strany 64

Portable Emissions Analyzer Operation Teledyne Analytical Instruments 55 U batt. = current voltage I Bat = current amperage T Bat = measured ba

Strany 65

Operation PEM-9004 Teledyne Analytical Instruments 56 safer, the instrument has an efficient battery management system unit for battery charging.

Strany 66 - 4.10 Charge Control

Portable Emissions Analyzer Maintenance Teledyne Analytical Instruments 57 Maintenance 5.1 Routine Maintenance Aside from normal cleaning and ch

Strany 67

Portable Emissions Analyzer Teledyne Analytical Instruments vii Table of Contents List of Figures...

Strany 68

Maintenance PEM-9004 Teledyne Analytical Instruments 58 Remove any gas residue. • Storage Store in a cool and dry environment at a temperatur

Strany 69 - Maintenance

Portable Emissions Analyzer Appendix Teledyne Analytical Instruments 59 Appendix Specifications Sensors: O2 Measurement _____________________

Strany 70 - Damage:

Appendix PEM-9004 Teledyne Analytical Instruments 60 Accuracy: ± 5 ppm (up to 150 ppm) ± 5% of reading (up to 2000 ppm) Response Time (T90):

Strany 71 - Appendix

Portable Emissions Analyzer Appendix Teledyne Analytical Instruments 61 Draft or Pressure Measurement __________________________ Sensor: Piezo

Strany 72

Appendix PEM-9004 Teledyne Analytical Instruments 62 Recommended Spare Parts List

Strany 73

Portable Emissions Analyzer Appendix Teledyne Analytical Instruments 63 A minimum charge is applicable to spare parts orders. Note: Orders for

Strany 74 - Recommended Spare Parts List

Appendix PEM-9004 Teledyne Analytical Instruments 64

Strany 75 - Reference Drawings

Portable Emissions Analyzer Index Teledyne Analytical Instruments 65 Index active recharging ... 54 address...

Strany 76 - Appendix PEM-9004

Index PEM-9004 Teledyne Analytical Instruments 66 info screen...33 installation...

Strany 77

Portable Emissions Analyzer Index Teledyne Analytical Instruments 67 website address... vi zero reference ...

Strany 78 - Index PEM-9004

PEM-9004 Teledyne Analytical Instruments viii 4.1 User Interface 17 4.2 Startup Screen 19 4.3 Main menu 20 4.3.1 Status Line 20 4.3.2 Availab

Strany 79

Portable Emissions Analyzer Teledyne Analytical Instruments ix 4.5.1.13 CO Protect 43 4.5.1.14 Print 44 4.5.2 Temperature 45 4.5.3 Pressure 4

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